Our customer is a Russian division of an international company that specializes in printing large batches of packaging for various products. Among the main problems of the client are increased consumption of polymer material, failures in the continuity of the technological cycle, a lack of reliable analytical reporting and, as a result, financial losses. The increased polymer consumption particularly noticed at large production volumes was especially emphasized.
Based on a thorough and deep analysis of information and business processes, the following list of tasks was set:
The designed information system has allowed to fully solve the problems. In addition, during the work on the project, as a result of a joint analysis of the entire production cycle, our client's production and business processes were optimized.
The developed information system took into account all technological and production subtleties, that is why the pre-printing procedures allowed to bring the effective loading of printing equipment to the maximum.
Technological procedures automation minimized the risk of human error while preparing cliches and printing equipment. Equipment outages were reduced by 4%.
Optimization of cliché making process and inventory control allowed to minimize the polymer consumption. Savings exceeded 20,000 euros a year.
The analytical units and management of the company received reliable and transparent reports in real time.
Staff training was conducted.